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CBN Assembly

Automated system for attaching CBN tips to blank bodies

CBN & PCD Assembly

Masterpiece of Precision and Speed

This state-of-the-art automated system combines accuracy, speed, and reliability, making it a true masterpiece in modern tool production. Specially developed for the automatic attachment of CBN and PCD blanks to carbide substrates, it ensures outstanding performance, uniform bonding quality, and superior process stability in demanding manufacturing environments.

Product Description

The system fully automates the critical steps of attaching CBN and PCD blanks to cemented carbide bodies. Its integrated features include:

  • Automated pallet handling for carbide boards, blank-loading pallets, and finished product (welding) pallets
  • Seamless product transport between all process stages
  • Quantitative solvent dispensing for precise bonding material application
  • Controlled blank compression to ensure stable and repeatable attachment
  • In-line inspection functions for consistent quality control

By replacing manual handling with advanced automation, the system minimizes human error, increases safety, and significantly reduces cycle times. At the same time, it guarantees repeatable high-quality results at industrial scale.

Fully compatible with Smart Factory software interfaces, the system supports real-time monitoring, process optimization, and data-driven production management — making it an essential solution for efficient, future-ready CBN & PCD tool manufacturing.

Machine Features

  • The whole process is carried out with one device
  • Precise and uniform work results
  • 2 Places Standard 5ea/1min Attachment
  • Zero Pick-up Error
  • PC-BASED Database Function
  • Smart Factory Correspondence

Automated CBN and PCD assembly!

Machine Specifications

Item(s) Specification(s) Remark(s)
Productivity Max 12 Pieces/min 2Point Standard (CNMG12 Standard)
Max Pallet Size (Blank) 383(W)mm X 281(D)mm
Max Pallet Size (CBN Chip) 150(W)mm X 300(D)mm
Max Pallet Size(Welding) 270(W)mm X 320(D)mm
Product Align High-speed Vision Align
Pallet Loading Amount Max 15 pallet, Within 45kg Max Height 400mm
Equipment Size 2600(W) mm X 2000(D)mm X 1800(H)mm

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